WinTech DOZ 500
Computer Aided Manufacturing (CAM)
We have recently purchased the amazing WinTech DOZ 500. This brilliant machine is a computer controlled foam cutter. Once programmed it can cut foam to nearly any 2D shape and many 3D ones.
It saves waste and allows us to keep our prices down by automatically cutting as many identical shapes as possible from a piece of foam. This machine is perfect for jobs that involve producing complex shapes or large quantities of identical shapes. Its vertical and horizontal blades allow for the cutting of complex 3D shapes.
The fact that instructions come directly from a computer file removes the need to produce a template or hand cut the foam - both points where error can creep in. The incredibly high speed oscillating blade gives a smooth precise finish.
There are only 3 of these amazing machines in the UK
WinTech Case Studies
The WinTech 500 allows us to produce complex and interesting 3D shapes. It also allows us to mass produce 2D shapes. These objects were all produced on our WinTech. Click on any of them for more details.
Curved Soft-Play Shapes
Custom Foam Toys
Racing Car 3D Jigsaw
WinTech Key Features
The 3D turn table and twin axes allow for production of 3D shapes.
Customers may email us CAD drawing directly (preferably in the DXF file format)
The Digitiser Tablet allows us to trace templates sent by customers.
The oscillating blades are only 3mm wide and can turn in place allowing for very fine cuts
The centre guide for the blade allows the machine to know exactly where the blade is. This leads to a perfect cut.
WinTech in Action
See our machine at work
Watch WinTech in Action
See how our CNC foam cutter works
Ready to Create Something Amazing?
Whether you have a CAD file ready or just an idea, our WinTech can bring it to life. Contact us to discuss your custom foam project.
Mechanical Sparring Partner
Recently, Intercounty Supplies was commissioned to produce a foam shell for a mechanical sparring partner — essentially a punch bag that punches back. The client’s design team supplied us with a detailed 3D model of one section, which served as the foundation for the project.
Our experts identified the ideal foam type for the application, ensuring durability, flexibility, and safety. Using advanced CAD software, our team divided the model into precise, manageable components. These were then CNC-cut on our Wintech machine and carefully assembled by hand.
Once the outer foam shell was perfectly fitted to the internal components, the finished structure was sent to an upholsterer for final covering and detailing.
This project is a great example of how we can turn a complex 3D model into a fully realised 3D foam product, combining technical precision with creative engineering.
Curved Soft-Play Shapes
At Intercounty Supplies, we’re regularly asked to create unique curved foam shapes for the soft play industry — from wobbly men and dolphins to giant stars and other imaginative designs.
Each project starts with a customer’s idea or simple 2D drawing, which our team expertly transforms into a complex 3D foam structure. Using advanced foam cutting techniques and the correct foam grade for each part, we ensure the final result is both durable and visually accurate.
No physical template is needed — just your drawing or concept. We’ll turn it into a high-quality, custom-made foam shape that’s perfect for soft play areas, themed attractions, or creative display pieces.
Custom Foam Toys
We create custom foam toys and promotional items using the WinTech DOZ 500.
From concept to finished product, we work with designers and clients to bring their ideas to life in high-quality foam.
Racing Car 3D Jigsaw
One of our more interesting creations was a life-size foam supercar.
This was made out of over 40 large foam components, each individually upholstered in racing colours.
Together they formed a 3D jigsaw for children to assemble.
The customer sent plans for each component, we transformed them into a workable form, and then executed them.
